Tongtai TMS Series 5-Axis Mill/Turn Centers feature B-Axis Head & 75 Degree Slant Bed Design

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Tongtai TMS Series 5-Axis Mill/Turn Centers feature B-Axis Head & 75 Degree Slant Bed Design

Tongtai TMS Series mill/turn machines are available in 4 different models, each available in 3 different configurations with up to 9 total axes. The standard TMS machine has a programmable tailstock. The TMS-S has a sub-spindle in place of the tailstock, and the TMS-ST features both a sub-spindle and a lower turning turret. Maximum turning diameter for the machines is 25.98″ (660 mm) with bed lengths up to 80” (2000mm).

The TMS Series consists of the TMS-2000 (8” chuck, 2.5” bar), TMS-2500 (10” chuck, 3” bar), TMS-3000 (12” chuck, 3” bar), and TMS-3800 (15” chuck, 3.5” bar).

TMS Series machines feature a one piece 75° mono-block slant bed that permits free flow of chips as well as easy access to the spindles and cutting tools. A true linear (perpendicular) Y-axis simplifies programming. Roller-type linear guideways in all axes and large-diameter pre-tensioned ballscrews provide precise position accuracy. Machine chassis are made of Meehanite cast iron for rigidity and vibration dampening.

Both main and sub-spindles feature dual-wound integral motors with electronic high/low gears. Both spindles have a full contouring Cs axis with braking system. Three-piece Hirth couplings rigidly lock the spindles in place in 1˚ increments for heavy milling and high accuracy. Spindle power ranges from 20HP on the TMS-2000 to 40HP on the TMS-3800. Both main and sub-spindles are liquid cooled for thermal stability.

The B-axis milling spindle features a zero-backlash roller gear drive with high-speed rotation of 33.3 RPM and +/- 120˚ of movement from the vertical position. It features a rigid 3-piece coupling to lock the spindle in place for heavy turning and can be indexed in 15° increments. The integral spindle milling motor delivers 15 HP (30 HP Siemens), 97 lbs. per foot of torque and 12,000 RPM. A 40 station (80 optional) arm type tool changer is standard, and an optional 10 station lower turret provides turning capability to each spindle as well as pinch turning ability with the B-axis. The automatic tool changer is available in either HSK-63T or Sandvik Capto C-6 tooling systems.

The standard Fanuc 31iT-B provides two-path control for simultaneous turning operations as well as 4+1 milling ability. The optional 31iT-B5 or Siemens 840D enables 5-axis simultaneous milling.

Specifications
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Item / ModelTMS-2000TMS-2500TMS-3000TMS-3800 
 Capacities
Swing Over Bed / Front Cover25.98″25.98″25.98″25.98″
Max. Turning Diameter25.98″25.98″25.98″25.98″
Swing Over Opt. Lower Turret w/ Tool Holder Installed11.4″11.4″11.4″11.4″
Max. Cross Travel X1-Axis– 4.92″ + 23.6″– 4.92″ + 23.6″– 4.92″ + 23.6″– 4.92″ + 23.6″
Max. Longitudinal Travel Z1-Axis39.4″ (59.1″ opt.)39.4″ (59.1″ opt.)59.1″39.4″ (59.1″ opt.)
Max. Off-Center Travel Y-Axis± 4.92″ (9.84″ total travel)± 4.92″ (9.84″ total travel)± 4.92″ (9.84″ total travel)± 4.92″ (9.84″ total travel)
Max. Sub-spindle Travel W-Axis39.4″ (59.1 opt.)39.4″ (59.1″ opt.)59.1″59.1″
Opt. Lower Turret Cross Travel X2-Axis– 0.2″ + 6.7″– 0.2″ + 6.7″– 0.2″ + 6.7″– 0.2″ + 6.7″
Opt. Lower Turret Longitudinal Travel Z2-Axis39.4″ (59.1″ opt.)39.4″ (59.1″ opt.)59.1″59.1″
Main Spindle
Spindle Motor20HP Fanuc (40HP Siemens) Integral Motor30HP Fanuc (40HP Siemens) Integral Motor30HP Fanuc (40HP Siemens) Integral Motor40HP Fanuc (60HP Siemens) Integral Motor
Spindle NoseA2-6A2-8A2-8A2-11
Spindle RPM5,000 RPMs3,500 RPMs3,500 RPMs3,000 RPMs
Hole through Spindle2.87″3.39″3.39″ 4.13″
Bar Capacity2.52″2.99″2.99″3.54″
Spindle Bearing Diameter4.72″5.51″5.51″6.3″
Spindle Inside TaperM.T.5M.T.5M.T.5M.T.5
Hydraulic Chuck8″ 3-Jaw10″ 3-Jaw12″ 3-Jaw12″ 3-Jaw
C-Axis Increment of Spindle.001°.001°.001°.001°
Sub-Spindle (Option)
Spindle Motor20HP Fanuc (40HP Siemens) Integral Motor20HP Fanuc (40HP Siemens) Integral Motor20HP Fanuc (25HP Siemens) Integral Motor25HP Fanuc (30HP Siemens) Integral Motor
Spindle NoseA2-6A2-6A2-8A2-8
Spindle RPM5,000 RPMs5,000 RPMs4,000 RPMs3,500 RPMs
Hole through Spindle2.87″2.87″2.87″3.39″
Bar Capacity2.52″2.52″2.52″2.91″
Spindle Bearing Diameter4.72″4.72″4.72″5.51″
Spindle Inside TaperM.T.5M.T.5M.T.5M.T.5
Hydraulic Chuck8″ 3-Jaw8″ 3-Jaw10″ 3-Jaw10″ 3-Jaw
C-Axis Increment of Spindle.001°.001°.001°.001°
B-Axis Swivel Head
Spindle Motor15 HP Fanuc (30 HP Siemens) Integral Motor15 HP Fanuc (30 HP Siemens) Integral Motor15 HP Fanuc (30 HP Siemens) Integral Motor15 HP Fanuc (35 HP Siemens) Integral Motor
Spindle TaperHSK-63THSK-63THSK-63THSK-63T
Spindle RPM12,000 RPMs12,000 RPMs12,000 RPMs12,000 RPMs
B-Axis Rapid Rotation Speed33.3 RPMs33.3 RPMs33.3 RPMs33.3 RPMs
B-Axis Travel± 120° from Vertical± 120° from Vertical± 120° from Vertical± 120° from Vertical
B-Axis Accuracy± 7 Arc Seconds± 7 Arc Seconds± 7 Arc Seconds± 7 Arc Seconds
B-Axis Repeatability± 2 Arc Seconds± 2 Arc Seconds± 2 Arc Seconds± 2 Arc Seconds
Automatic Tool Changer
# of Tools40 (80 opt.)40 (80 opt.)40 (80 opt.)40 (80 opt.)
Max. Tool Diameter with Adjacent Tool / without Adjacent Tool2.75″ / 4.92″2.75″ / 4.92″2.75″ / 4.92″2.75″ / 4.92″
Max. Length11.8″11.8″11.8″11.8″
Max. Tool Weight17.6 lbs.17.6 lbs.17.6 lbs.17.6 lbs.
Tool TypeHSK-63AHSK-63AHSK-63AHSK-63A
Tailstock
Quill Diameter of Tailstock2.95″2.95″2.95″2.95″
Quill Stroke of Tailstock3.94″3.94″3.94″3.94″
Quill Taper of TailstockM.T.#5M.T.#5M.T.#5M.T.#5
Tailstock Body Travel (Power)39.4″39.4″59.1″59.1″
Lower Turret (Option)
Turret Tools Positions10101010
Turret TypeServoServoServoServo
Tool MountingBlock Type / Bolt-onBlock Type / Bolt-onBlock Type / Bolt-onBlock Type / Bolt-on
O.D. Tool Shank Size1″1″1″1″
I.D. Tool Shank Size1.5″1.5″1.5″1.5″
Index Time.23 sec / .56 sec 180°.23 sec / .56 sec 180°.23 sec / .56 sec 180°.23 sec / .56 sec 180°
Ballscrews and Axis Motors
Z1-Axis Ballscrew Diameter40 mm (1.57″) x 16 mm Pitch40 mm (1.57″) x 16 mm Pitch40 mm (1.57″) x 16 mm Pitch40 mm (1.57″) x 16 mm Pitch
X1-Axis Ballscrew Diameter40 mm (1.57″) x 16 mm Pitch40 mm (1.57″) x 16 mm Pitch40 mm (1.57″) x 16 mm Pitch40 mm (1.57″) x 16 mm Pitch
Y Axis Ballscrew Diameter40 mm (1.57″) x 16 mm Pitch40 mm (1.57″) x 16 mm Pitch40 mm (1.57″) x 16 mm Pitch40 mm (1.57″) x 16 mm Pitch
Z2-Axis Ballscrew Diameter40 mm (1.57″) x 16 mm Pitch40 mm (1.57″) x 16 mm Pitch40 mm (1.57″) x 16 mm Pitch40 mm (1.57″) x 16 mm Pitch
X2-Axis Ballscrew Diameter36 mm (1.42″) x 10 mm Pitch36 mm (1.42″) x 10 mm Pitch36 mm (1.42″) x 10 mm Pitch36 mm (1.42″) x 10 mm Pitch
W-Axis (Sub-spindle) Ballscrew Diameter40 mm (1.57″) x 12 mm Pitch40 mm (1.57″) x 12 mm Pitch40 mm (1.57″) x 12 mm Pitch40 mm (1.57″) x 12 mm Pitch
Ballscrew TypeClass 3 Double Nut Pre-loadedClass 3 Double Nut Pre-loadedClass 3 Double Nut Pre-loadedClass 3 Double Nut Pre-loaded
Ballscrew Mounting TypePre-tensionedPre-tensionedPre-tensionedPre-tensioned
X1, Z1, X2, Z2, Y, W, B Servo Motor HP (Fanuc)X1 = 9 HP, Z1 = 9 HP,
X2 = 4 HP, Z2 = 5.2 HP,
Y = 9 HP, W = 5.2 HP,
B = 4 HP
X1 = 9 HP, Z1 = 9 HP,
X2 = 4 HP, Z2 = 5.2 HP,
Y = 9 HP, W = 5.2 HP,
B = 4 HP
X1 = 9 HP, Z1 = 9 HP,
X2 = 4 HP, Z2 = 5.2 HP,
Y = 9 HP, W = 5.2 HP,
B = 4 HP
X1 = 9 HP, Z1 = 9 HP,
X2 = 4 HP, Z2 = 5.2 HP,
Y = 9 HP, W = 5.2 HP,
B = 4 HP
X1, Z1, X2, Z2, Y, W, B Servo Motor HP (Siemens)X1 = 6.5 HP, Z1 = 5.8 HP,
X2 = 3 HP, Z2 = 4.4 HP,
Y = 6.5 HP, W = 6.5 HP,
B = 4.4 HP
X1 = 6.5 HP, Z1 = 5.8 HP,
X2 = 3 HP, Z2 = 4.4 HP,
Y = 6.5 HP, W = 6.5 HP,
B = 4.4 HP
X1 = 6.5 HP, Z1 = 5.8 HP,
X2 = 3 HP, Z2 = 4.4 HP,
Y = 6.5 HP, W = 6.5 HP,
B = 4.4 HP
X1 = 6.5 HP, Z1 = 5.8 HP,
X2 = 3 HP, Z2 = 4.4 HP,
Y = 6.5 HP, W = 6.5 HP,
B = 4.4 HP
Roller Linear Way Size / Span
Z1-Axis55 mm / 25.2″ span55 mm / 25.2″ span55 mm / 25.2″ span55 mm / 25.2″ span
X1-Axis45 mm / 22.8″ span45 mm / 22.8″ span45 mm / 22.8″ span45 mm / 22.8″ span
Y-Axis45 mm / 30.9″ span45 mm / 30.9″ span45 mm / 30.9″ span45 mm / 30.9″ span
W-Axis45 mm / 12.8″ span45 mm / 12.8″ span45 mm / 12.8″ span45 mm / 12.8″ span
Z2-Axis45 mm / 9.8″ span45 mm / 9.8″ span45 mm / 9.8″ span45 mm / 9.8″ span
Z2 – Axis45 mm / 12.9″ span45 mm / 12.9″ span45 mm / 12.9″ span45 mm / 12.9″ span
Feeds
Rapid Traverse Rate X1, Z1, Y, X2, Z2, W1575, 1575, 1181, 1575, 1181 IPM1575, 1575, 1181, 1575, 1181 IPM1575, 1575, 1181, 1575, 1181 IPM1575, 1575, 1181, 1575, 1181 IPM
Cutting Feed Rate0.01 – 315 IPM0.01 – 315 IPM0.01 – 315 IPM0.01 – 315 IPM
Positioning Accuracy± .0002″ Full Stroke± .0002″ Full Stroke± .0002″ Full Stroke± .0002″ Full Stroke
Repeatability± .0001″± .0001″± .0001″ ± .0001″
General
Coolant Tank Capacity175 Gallons175 Gallons175 Gallons175 Gallons
Coolant Pump Motor.75 HP x 4.75 HP x 4.75 HP x 4.75 HP x 4
Machine Weight27,500 lbs.27,500 lbs.30,000 lbs.31,500 lbs.
Floor Space161″ x 102″ x 97″161″ x 102″ x 97″181″ x 102″ x 97″181″ x 102″ x 97″
Machine Power Source208/220 Volts, 3 Phase 200 Amps*208/220 Volts, 3 Phase 200 Amps*208/220 Volts, 3 Phase 200 Amps*208/220 Volts, 3 Phase 200 Amps*
Hydraulic Pump Motor3 HP3 HP3 HP3HP
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