Johnford FBMC Series – Floor-Type Horizontal Boring Mills

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Johnford FBMC Series – Floor-Type Horizontal Boring Mills

Johnford FBMC-160 floor-type horizontal boring mills are engineered for precision machining of large parts. The massive machines can be custom-configured to exactly meet specific production needs. Standard axis travels for X, Y, Z, W and V axes are 236″ x 137.8″ x 47.24″ x 39.37″ x 78.74″ (6,000 mm x 3,500 mm x 1,200 mm x 1,000 mm x 2,000 mm). Y axis travel can extend to 196.8″ (5,000 mm) and X axis travel can reach to 591″ (15,011 mm) and beyond.

The machines feature a moving column X axis and both a fixed and a rotary table for the V axis, a heavy duty design that results in maximum rigidity and accuracy. The X axis base is a one piece Meehanite cast iron construction. Roller ways in X, Y, Z, and V have precision Schneeberger 65mm bearings. A pressurized automatic oil system force lubricates the ways. A dual rack and pinion drive moves the X axis and provides high speed rapid traverse of 630″/min (16 m/min) with near zero backlash. Large diameter pre-tensioned ballscrews and servo motors position the other axes. The Y and V axes feature 3.15″ (80 mm)-dia. ballscrews while Z and W feature 2.5” (63.5 mm)-dia ballscrews.

Heidenhain scales are standard in all linear axes. The headstock features a 20.5″ (520 mm) x 17.7″ (450 mm) rectangular ram for the Z axis and a 6.3″ (160mm) bar for the W axis.

The 100 hp, 2,200 rpm main spindle motor has a 3 speed gear drive, and the spindle and headstock are oil cooled to minimize thermal growth.

Standard features include a stand-alone heavy-duty 60 tool arm type automatic tool changer, a comprehensive chip removal system, a high volume coolant system, a full B-axis rotary table with built-in rotary scale, and 300 psi coolant through the spindle.

The standard Fanuc 31iM-B control is suited for all types of general machining applications and provides options for high speed, high accuracy mold and die machining.

Specifications
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Item/ModelFBMC-160
X Travel (in.)236 –  (up to 591 and beyond)
Y Travel (in.)137.80 – 196.85
Z Travel (in.)47.24
W Travel (in.)39.37
V Travel (in.)78.74
Ram Cross Section (in.)17.72 x 20.47
Spindle Bar (in.)6.3
Table Size Length (in.)275.59 – 393.70
Table Size Width (in.)98.43
Table Loading Capacity (lbs/sq. ft.) 1024
Max. Workpiece Load Flat Table (lbs.)2,200 lbs./sq.ft
Spindle (hp.)100
Spindle Speed (RPM)10 – 2,200
Spindle Nose TaperCAT-50
Spindle Drive Motor (HP)80/100
Spindle Drive Motor (S1/S6 – 60%) (kW) 60 /75
Spindle Drive3 Speed Gearbox
X/Y/Z/W/V Axis Rapid Traverse (in./min.)X=630.4 / Y,Z,V=472.8 / W=236.4
X/Y/Z/W/V Axis Cutting Feed Rate (in./min.)1 – 236.22
X/Y/Z/W/V Axis Servo Motor (HP)X=12 / Y=8 / Z,W,V=9
ATC Capacity60 (80/120 opt.)
ATC Max Tool Diameter (in.)∅9.84
ATC Max Tool Length (in.)15.75
ATC Max Tool Mass (lbs.)55
ATC Max Tool Diameter of Full Setting (in.)∅4.92
ATC Tool SelectionBi-Direction Random Type, Shortest Path
Pneumatic Pressure 85 PSI
Rotary Table Size (in.)98.43 x 118.11
Rotary Table Capacity (lbs.)55,000 (100,000 opt.)
Machine Length (in.)799.21 – 917.32
Machine Width (in.)564.96
Machine Height (in.)230.31 – 289.37
 CNC Control TypeFANUC 31iMB
Weight (lbs.)240,000 – 349,800 (est. weights increase
with X Travel sizes)
Standard Equipment
  • Flood Coolant System with programmable air blast
  • Air blast for spindle
  • Auto Lubrication with Alarm
  • Automated chip removal system with chip conveyors
  • Halogen work lamp
  • 3 speed geared head with spindle / headstock cooler
  • Remote Handwheel
  • Heat exchangers for control cabinets
  • Hydraulic counterbalance for headstock
  • Rigid Tapping
  • Floor Plate
  • Elevating operator’s platform / cabin
  • B axis rotary table (.001 degree)
  • 60 Tool ATC
  • 300 PSI Coolant through spindle
  • Heidenhain linear scales
  • B axis rotary scale
Optional Accessories
  • BT-50 tool changer
  • 118” x 98” B axis Hydrostatic table with V axis 78.7″
  • X axis travel 354″
  • X axis travel 394″
  • X axis travel 433″
  • X axis travel 472″
  • X axis travel 551″
  • Unist Uni-Max cool lubricator for near dry machining
  • Blum Micro A-2 or A-3 laser tool setter (hardware only kit)
  • Blum A-2 or A-3 laser tool setter installed with 2 days training
  • Blum TC-50 part probe for 3-D surfaces (hardware only kit)
  • Blum TC-50 part probe installed with 2 days of training
  • Auto Tool Presetter (Renishaw OTS Wireless)
  • Renishaw NC4+ F145/85 3.35” laser tool setter (hardware only kit)
  • Renishaw NC4+ F145/85 3.35” laser tool setter installed with 2 days of training
  • Renishaw OMP-60 part probe for 2-D surfaces (hardware only kit)
  • Renishaw OMP-60 part probe installed with 2 days training
  • Renishaw MP-700 part probe for 3-D surfaces (hardware only kit)
  • Renishaw MP-700 part probe installed with 2 days training
  • Fanuc AC Drive for 7th Axis and 7th Axis interface (Rotary table on top of table)
  • High pressure coolant thru spindle 1000 PSI (includes twin tower bag filters)
  • 440 / 460 / 480 Volt operation
  • Spindle extension sleeve (100mm)
  • Spindle extension sleeve (200mm)
  • Spindle extension sleeve (300mm)
  • Spindle extension sleeve (400mm)
  • Spindle extension sleeve (500mm)
  • Spindle extension sleeve (600mm)
  • Facing head (manual) 500mm diameter, 820mm max cut diameter
  • Facing head (manual) 630mm diameter, 1030mm max cut diameter
  • Facing head (manual) 800mm diameter, 1360mm max cut diameter
  • Facing head (manual) 1000mm diameter 1700mm max cut diameter
  • 80 Tool ATC
  • 120 tool ATC
  • Control options
  • Right angle head (manual) 50 taper input / 50 taper output
  • Multi-angle head (manual) 50 taper input / 5o taper output
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