Johnford SDMC Series – Sliding Column Bridge Mills

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Johnford SDMC Series – Sliding Column Bridge Mills

The six machines in the Johnford SDMC series of heavy duty sliding double column machining centers feature a moving column and fixed table for unlimited table loads. With standard accessories the Meehanite cast iron machines weigh nearly 150,000 lbs. The machines can be configured to fulfill any large-part production requirements.

The SDMC series can be expanded from 5 meters (196″) up to 20 meters (787″) of X axis travel. A rugged 90˚ bridge with offset Y-axis ways and a 48″ (1,220 mm) wide saddle keeps the spindle center line extremely close to the bridge for rigidity. This design also gives a full 48″ (1,220 mm) span across the Y-axis ways for optimum support of the massive headstock. The bridge and traveling head feature square box ways coated with Turcite and have been designed with diagonally arranged ribs that will help reduce the amount of distortion that can result from years of continued service.

Column traverse is accomplished via two sets of heavy duty Schneeberger linear ways under each column and twin 3.15″ (80 mm)-dia. ballscrews up to 9 meters (354″) long in the X axis. To eliminate whip and vibration, the X-axis ballscrews are fixed and the ball nuts are spun by servo motors. SDMC machines with 10 meters of X travel and larger use twin precision rack and pinion drives. The CNC synchronizes the servo motors to eliminate crabbing effect. Twin Heidenhain glass scales are standard on the X-axis to enhance positioning accuracy. W-axis capability is optional.

A spindle motor of 35 hp delivers power through a two speed gearbox. Tooling is CT-50 (HSK-100), and the machines feature a 40-tool capacity automatic toolchanger.

Specifications
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Item / Model
X Travel (in.)
Y Travel (in.)
Z Travel (in.)
W Axis
Table Load
Rapids (in./min.)
Control
Spindle Taper
RPM (K)
Spindle (HP)
Spindle Drive
ATC Capacity CAT
Weight (est. lbs.)
SDMC-5000 SDMC-6000 SDMC-7000 SDMC-8000
196 236 275 315
72 – 157 72 – 157 72 – 157 72 – 196
32 / 42 32 / 42 32 / 42 32 / 42
Optional Optional Optional Optional
Unlimited Unlimited Unlimited Unlimited
472 / 787 472 / 787 472 / 787 472 / 787
OiM-F OiM-F OiM-F OiM-F
CT-50 (HSK-100) CT-50 (HSK-100) CT-50 (HSK-100) CT-50 (HSK-100)
6 / 8 6 / 8 6 / 8 6 / 8
35 35 35 35
2 Speed Gearbox 2 Speed Gearbox 2 Speed Gearbox 2 Speed Gearbox
40 40 40 40
150,000 150,000 165,000 200,000
Item / Model
X Travel (in.)
Y Travel (in.)
Z Travel (in.)
W Axis
Table Load
Rapids (in./min.)
Control
Spindle Taper
RPM (K)
Spindle (HP)
Spindle Drive
ATC Capacity CAT
Weight (lbs.)
SDMC-9000 SDMC-10000
354 394
72 – 196 72 – 196 / 236
32 / 42 32 / 42
Optional Optional
Unlimited Unlimited
472 / 787 472 / 787
OiM-F OiM-F
CT-50 (HSK-100) CT-50 (HSK-100)
6 / 8 6 / 8
35 35
2 Speed Gearbox 2 Speed Gearbox
40 40
230,000 230,000
Standard Equipment
  • Dual Heidenhain scales on X
  • Flood Coolant System with programmable air blast
  • Air blast for spindle
  • Auto Lubrication with Alarm
  • Automated chip removal system with chip conveyors
  • Halogen work lamp
  • 2 speed geared head with spindle / headstock cooler
  • Remote Handwheel
  • Heat exchangers for control cabinets
  • Hydraulic counterbalance for headstock
  • Rigid Tapping
Optional Accessories
  • 1,000 PSI Coolant through the Spindle
  • Larger Tool Magazines up to 120 Tools
  • Part and Tool Probes
  • 50 HP Spindle Motors on Large Models
  • 1 15K RPM Direct Drive 40 Taper
  • 10K RPM Direct Drive 50 Taper
  • 15K RPM 56 HP Weiss HSK-100A Spindles
  • 24K RPM 31 HP Weiss HSK-63A Spindles
  • 5 Face Head
  • 5 Axis Heads
  • W Axis Travel 1 Meter, 1.5 Meters, 2 Meters
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