Tongtai TD-YBC Series – Sub-Spindle Live Tools Y-Axis Turning Centers

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Tongtai TD-YBC Series – Sub-Spindle Live Tools Y-Axis Turning Centers

Tongtai TD-YBC Series turning centers feature a sub-spindle, live tools and optional Y-axis capability. The machines’ 75° bed design positions the X- and optional Y-axes perpendicular to each other, simplifying programming of the Y-axis for complex off-center milling functions. The bed design also expedites chip removal and facilitates access to the spindles and turret.

Maximum turning diameter for the machines is 14.17″ (360 mm), and distance between spindles is 23.6″ (600 mm). Bar capacities are 2.05,” 2.52″, or 3″ (52 mm, 64 mm or 76 mm)

A full C-axis with live tools is standard for milling operations on both the main and sub-spindles. Also standard is a 12-station (16-station optional) servo-driven bidirectional BMT-65 turret that provides 0.3 second indexing as well as coolant through the tool holders.

The main spindle has a 20 hp motor with different rpm options available depending on the size of bar being machined. The sub-spindle has a 10 hp, 5,000 rpm integral motor. The spindles are synchronized on the fly for part transfer to the sub-spindle. Spindle structures are mounted using precision double row roller bearings in conjunction with angular contact ball bearings for high rigidity and accuracy.

Roller type 1.77″ (45mm) linear ways permit high rapid traverse rates. Double-nut ballscrews are pre-tensioned to eliminate thermal growth.

To ensure precision and thermal stability the headstock, tailstock and saddle all are mounted on the same plane. The coolant tank is separate from the machine base to prevent heat transfer from the coolant to the machine casting.

A Fanuc OiT-F CNC control is standard and offers features including Manual Guide i Conversational programming. Machine performance can be custom-tailored for specific production requirements via a comprehensive selection of options including part and tool probing systems, choice of spindle drive and machining data processing alternatives.

Specifications
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Item / ModelTD-2000YBCTD-2500YBC
Capacities
Swing over Bed/Front Cover27.5″27.5″
Standard Turning Diameter12.2″12.2″
Max. Turning Diameter14.17″14.17″
Max. Cross Travel X-Axis9.05″9.05″
Max. Longitudinal Travel Z-Axis23.6″23.6″
Max. Sub-Spindle Travel B-Axis24.8″24.8″
Optional Max. Y-Axis Travel± 2″ from Center Line± 2″ from Center Line
Distance between Spindles
(from std. chuck face to chuck face)
23.6″ Max.23.6″ Max.
Spindle Center Line from Floor (height)42.3″42.3″
Main Spindle
Spindle Motor20 HP20 HP Belt Drive
Spindle NoseA2-6A2-8
Spindle RPM30 – 4,500 (8″ Chuck)3,500 (2,500 for 3″ Bar Capacity)
Hole through Spindle2.4″ 3.03″ (3.39″ for 3″ Bar Capacity
Bar Capacity2.05″2.52″ (3.03″ for 3″ Bar Capacity)
Spindle Bearing Diameter3.94″ I.D.4.72″ (5.12″ for 3″ Bar Capacity)
Spindle Inside TaperM.T. 5
Hydraulic Chuck8″ 3-Jaw10″ 3-Jaw
Sub-Spindle
Spindle Motor10 HP 10 HP Integral
Spindle NoseA2-5A2-5
Spindle RPM30 – 5,00030 – 5,000
Hole through Spindle1.77″1.77″
Bar Capacity1.37″1.37″
Spindle Bearing Diameter3.54″ I.D.3.54″ I.D.
Hydraulic Chuck6″ 3-Jaw6″ 3-Jaw
Turret
Turret Tool Positions12 (16 opt.)12 (16 opt.)
Turret TypeServoServo
Tool MountingBMT-65 (BMT-55 opt.)BMT-65 (BMT-55 opt.)
Turret Live Spindle Motor7.5 HP7.5 HP
Live Spindle RPM5,0005,000
O.D. Tool Shank Size1″ (.75″ opt.)1″ (.75″ opt.)
I.D. Tool Shank Size1.5″ (1.25″ opt.)1.5″ (1.25″ opt.)
Index Time.3 Seconds .3 Seconds
C-Axis and Live Tools (Main Spindle)
Tool Shank TypeBMT-65BMT-65
C-Axis Increment of Spindle.001° .001°
C-Axis and Live Tools (Sub-Spindle)
Tool Shank TypeBMT-65 BMT-65
C-Axis Increment of Spindle.001°.001°
Ballscrews and Axis Motors
X-Z-B-Axis Ballscrew Diameter36 mm (1.26″) x 12 Pitch36 mm (1.26″) x 12 Pitch
Y-Axis Ballscrew Diameter36 mm (1.26″) x 10 Pitch36 mm (1.26″) x 10 Pitch
Ballscrew TypeClass 3 Double-Nut Pre-loadedClass 3 Double-Nut Pre-loaded
Ballscrew Mounting TypePre-tensionedPre-tensioned
X-Z-B-Y Servo MotorX / Z 6.0 HP, B / Y 3.5 HP X / Z 6.0 HP, B / Y 3.5 HP
Feeds
Rapid Traverse Rate X, Z, B, Y1,181 (X/Z/B), 590 (Y) IPM1,181 (X/Z/B), 590 (Y) IPM
Cutting Feed Rate0.01 – 315 IPM0.01 – 315 IPM
Positioning Accuracy± .0002″ Full Stroke± .0002″ Full Stroke
Repeatability± .0001″± .0001″
General
Coolant Tank Capacity105 Gallons 105 Gallons
Coolant Pump Motor.75 HP.75 HP
Machine Weight (Base Only)17,000 lbs.17,500 lbs.
Floor Space
(without bar feeder, with chip conveyor)
168″ x 86″ x 92″168″ x 86″ x 92″
Machine Power Source*208/220 Volts, 3 Phase 125 Amps 208/220 Volts, 3 Phase 125 Amps
Hydraulic Pump Motor2 HP2 HP
Standard Equipment
  • Complete coolant system
  • Built-in work light
  • Hydraulic 8″ (2000) or 10″ (2500) chuck front / 6” chuck rear
  • Soft jaws
  • Workpiece counter
  • 1 Set of Instruction Manuals
  • Chip conveyor
  • 3 color operation light
  • C axis on main spindle and sub spindle (.001 degree)
  • Part ejector on sub spindle
  • Synchronous sub-spindle
  • Sub-spindle chiller unit
  • Turret static tooling including (2) OD tool holders, (2) ID tool holders, (6) pcs sleeves – 3/8”, ½”, 5/8”, ¾”, 1”, 1-1/4”, (3) pcs drill sleeves MT#1, 2, and 3
  • Fanuc Manual Guide i Conversational with 10.4” color TFT
Optional Accessories
  • Parts catcher
  • Parts conveyor (to automatically empty parts catcher)
  • Barfeed interface
  • Renishaw LP-2 part probe with installation and training
  • Manual swing down tool presetter
  • Auto tool presetter
  • Chuck air blast
  • High pressure coolant 300 PSI
  • 16 station turret with BMT-55 instead of 12 station turret
  • (2000) 25HP built-in motor main spindle instead of belt drive
  • (2500) 25HP built-in motor main spindle instead of belt drive (5,000 RPM for 2.5″ / 3,500 for 3″)
  • (2500) 3″ bar capacity spindle instead of 2.5″
  • 440/460/480 Volt operation
  • BMT-65 1” O.D. static tool holders
  • BMT-65 1.5” I.D. static holders
  • BMT-65 1” static facing holders
  • BMT-65 I.D. holder reduction sleeves
  • BMT-65 Radial live tool heads
  • BMT-65 Axial live tool heads
  • BMT-55 Radial live tool heads (for 16 tool turret)
  • BMT-55 Axial live tool heads (for 16 tool turret)
  • Oil skimmer
  • BF-1500 Bar feeder 1500mm pneumatic magazine loader with rail retract system
  • TRACER Vs-80L Servo Bar feeder 1500mm short loader with rail retract system
  • Data Server with 1GB built-in ATA card and Fast Ethernet connection
  • 1 Megabyte RAM program memory
  • Memory card editing function (to enable editing on the compact flash card)
  • Data Server Editing function (to enable editing on the ATA card)
  • Data Server with 1GB built-in ATA card and Fast Ethernet connection
  • 1 Megabyte RAM program memory
  • Memory card editing function (to enable editing on the compact flash card)
  • Data Server Editing fuction (to enable editing on the ATA card)
Barfeeder – Tongtai BF-1500
  • Automatic bar loading system, model BF-1500, bar capacity 1/4” to 2.5” diameter by 5’ long.
  • Note:  Actual bar length is determined by the length of spindle on the machine.
  • Includes:
  • (3) Pusher sizes (1/4”, 1/2” and 3/4”)
  • (1) Material tray will hold (24) 1” bars or (9) 2.5” bars
  • Feed to stop
  • Automatic pusher retract
  • Pusher activated by Festo air cylinder for fast load and retract times
  • Portable hand held operator control pendant
  • Spindle Liners priced separately
  • Installation & Hook-Up Including Expenses priced separately
  • ***No end of bar preparation is needed with this bar loader
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