Tongtai VP Series Mass Production High Speed Vertical Machining Centers

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Tongtai VP Series Mass Production High Speed Vertical Machining Centers

The Tongtai VP Series of heavy duty vertical machining centers is engineered for high-speed mass production.

X, Y, and Z axis travels are 32.3″ x 20″ x 20.1″ (820 mm x 508 mm x 510 mm) for the VP-8 machine, and 40.2″ x 20.1″ x 23.6″ (1021 mm x 510 mm x 600 mm) for the larger VP-10. Heavy Meehanite FC-30 castings provide rigidity and the machines’ triangulated design provides a rigid and stable machining platform.

The two machines feature 35mm (1.37″) linear ways on all axes. Rugged 36mm (1.4″) diameter pre-tensioned ballscrews direct-coupled to high power servo motors produce 1,890 ipm (48 m/min) rapids in the X and Y axes and 1,417 ipm (36 m/min) in the Z-axis. Acceleration in X, Y, and Z is 1.18G, 1.0G, 0.7G respectively.

The standard 10,000 rpm, 20 hp direct drive spindle features a dual contact (Big Plus) 40 taper and is oil cooled for thermal stability. High/low switch gear provides an adjustable range of power and torque. The machines’ 70mm (2.75″)-dia. spindle shaft has six bearings for to maximize stiffness and cutting stability.

A standard 24-tool (30 tools optional) high-speed synchronous arm-type automatic tool changer provides 2.0-second tool changes with average chip to chip time of 3.6 seconds. Standard twin-screw chip conveyors remove chips from the machining area and discharge them at the rear of the machine, where a standard caterpillar lift-up style chip conveyor carries them to a hopper.

The machines are prepared for high pressure through-spindle coolant and 300 psi or 1,000 psi coolant pumps are optional.

The standard Mitsubishi M80A control features a 10.4″ (265 mm) touch screen engineered for intuitive operation. A high response servo system with 1,000,000 pulse encoders provides high speed and consistent accuracy.

Specifications
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Item / ModelVP-8VP-10
Travels
Longitudinal Travel X-Axis32.3″ 40.2″
Cross Travel Y-Axis20″20.1″
Vertical Travel Z-Axis21″ 23.6″
Table to Spindle3.94″ min/25″ max3.94″ min/27.5″ max
Spindle Center to Column21″ 21″
Table
Table Working Surface35.4″ x 20″ 42″ x 20.1″
Max. Workload on Table1,100 lbs. 1,100 lbs.
Table SurfaceGround/ T-slottedGround/ T-slotted
No. of T-slots x Width5 x 18 mm 5 x 18 mm
Table Height from Floor35.4″ 35.4″
Spindle (standard)
Spindle Motor20 HP / 10 min20 HP / 10 min
Spindle TaperCAT-40 Dual ContactCAT-40 Dual Contact
Spindle Drive SystemDirect Drive MotorDirect Drive Motor
Spindle Speed0 – 10,000 RPM0 – 10,000 RPM
Spindle BearingsSteelSteel
Spindle (optional)
Spindle Motor20 HP / 10 min20 HP / 10 min
Spindle TaperCAT-40 Dual ContactCAT-40 Dual Contact
Spindle Drive SystemDirect Drive MotorDirect Drive Motor
Spindle Speed0 – 15,000 RPM0 – 15,000 RPM
Spindle BearingsCeramicCeramic
Automatic Tool Changer (Arm-Type)
Number of Tools24 Tools (30 opt.)24 Tools (30 opt.)
Tool SelectionBi-directional-RandomBi-directional-Random
Tool Change Time2.0 Seconds Tool to Tool2.0 Seconds Tool to Tool
Max. Tool Diameter3″ with Adjacent Tools (6″ w/o) 3″ with Adjacent Tools (6″ w/o)
Max. Tool Weight15 lbs. 15 lbs.
Tool TypeCAT-40 (BT-40 opt.) CAT-40 (BT-40 opt.)
Max. Tool Length10″10″
Ballscrews and Axis Motors
X-Y-Z Ballscrew Diameter36 mm (1.4″) x 16 mm Pitch XY,
12 mm Pitch Z
36 mm (1.4″) x 12 mm
Ballscrew TypeClass 3 Double-Nut Pre-loadedClass 3 Double-Nut Pre-loaded
Ballscrew Mounting TypePre-tensionedPre-tensioned
X-Y-Z Servo Motor2.0 – 3.0 – 4.0 HP3.0 – 3.0 – 4.0 HP
Servo Motor MountingDirect CoupledDirect Coupled
Feeds
Rapid Traverse Rate X, Y, Z1,890 (X, Y), 1,417 (Z) IPM1,417 IPM
Acceleration X, Y, Z1.18 G, 1.0G, 0.7G0.7G
Cutting Feed Rate0.01 – 394 IPM0.01 – 394 IPM
Positioning Accuracy± .0002″ Full Stroke± .0002″ Full Stroke
Repeatability± .0001″± .0001″
General
Coolant Tank Capacity75 Gallons 75 Gallons
Machine Weight11,000 lbs.11,700 lbs.
Floor Space128″ x 87″ x 108″ 128″ x 90″ x 110″
Machine Power Source*208/220 Volts, 3 Phase, 75 Amps208/220 Volts, 3 Phase, 75 Amps
Air Source90 PSI90 PSI

*Consult AMT or local AMT distributor for exact power requirements when ordering.

Standard Equipment
  • Spindle Cooler
  • Prep for High Pressure Coolant through the Spindle (pump system not included)
  • Flood Coolant System with programmable air blast
  • Air Blast for spindle
  • Auto Lubrication with alarm
  • Full Machine Enclosure
  • Halogen Work Lamp
  • Dual rear discharge screw type Chip Conveyors
  • Caterpillar chain type Chip Conveyor
  • Remote Handwheel
  • Heat Exchangers for control cabinets
  • Rigid Tapping
Optional Accessories
  • BT-40 Tool Changer
  • Unist Uni-Max cool lubricator for near dry machining – installed
  • Marposs VOP optical wireless part probe installed with training
  • Marposs VOTS optical wireless tool setter installed with training
  • Marposs VOP part probe + VOTS tool setter PACKAGE installed with training
  • Marposs WRP radio wireless part probe installed with training
  • Marposs WOTS radio wireless tool setter installed with training
  • Marposs WRP radio part probe + WOTS radio tool setter PACKAGE installed with training
  • Marposs ML75P laser tool setter installed with training
  • Auto Tool Presetter  (Renishaw TS-27 wired)
  • Auto Tool Presetter (Renishaw OTS Wireless)
  • Renishaw NC4+ F145/85 3.35” laser tool setter (hardware only kit)
  • Renishaw NC4+ F145/85 3.35” laser tool setter installed with 2 days of training
  • Renishaw OMP-40 part probe for 2-D surfaces (hardware only kit)
  • Renishaw OMP-40 part probe installed with 2 days training
  • Renishaw OMP-400 part probe for 3-D surfaces (hardware only kit)
  • Renishaw OMP-400 part probe installed with 2 days training
  • Mitsubishi AC Drive for 4th Axis and 4th Axis interface cable set
  • Mitsubishi AC Drive for 5th Axis and 5th Axis interface cable set
  • Ganro DR-170 6.7”rotary table with Mitsubishi servo motor (4th axis interface req’d)
  • Ganro DR-200 8” rotary table with Mitsubishi servo motor (4th axis interface req’d)
  • Ganro DR-250 10” rotary table with Mitsubishi servo motor (4th axis interface req’d)
  • High Pressure Coolant thru Spindle 300 PSI complete
  • High Pressure Coolant thru Spindle 1000 PSI complete
  • 440/460/480 Volt operation
  • 30 Tool arm type ATC
  • 15,000 RPM, 20HP direct drive spindle
  • Auto Doors
  • Heidenhain Linear Scales on XYZ
  • Column Riser Block 4” or 6”
  • Column Riser Block 8”, 10”, or 12”
  • Oil Skimmer
  • Donaldson Torit MiniMist 1200 centrifugal mist collector
  • Graphite milling package with dust collection system, lid on top of machine, complete and installed
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