Tongtai VTX Series – Vertical Milling & Tapping Centers

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Tongtai VTX Series – Vertical Milling & Tapping Centers

The two-machine Tongtai VTX Series fixed column, moving table CNC milling and tapping centers is engineered for high volume, high precision machining.

X, Y, and Z axis travels are 20″ x 15.7″ x 11.8″ (508 mm x 398 mm x 300 mm) for the VTX-5 machine, and 28″ x 15.7″ x 11.8″ (711 mm x 398 mm x 300 mm) for the larger VTX-7. Heavy Meehanite castings provide a rigid and stable machining platform.

The machines feature roller-type linear slideways to maximize rigidity and control machine motion. Class 3, 25mm (1″)-dia. ballscrews with a double nut pre-loaded design permit a standard rapid traverse rate of 2,362 ipm (60 m/min) for all axes and acceleration of 1.2G. An APS (Absolute Pulse Coder) servo system enables the machine to be started from any position.

VTX machines are equipped with either a 21 tool turret-type or 20 tool arm-type automatic tool changing system. With the 21-station changer, change times are 1.4 seconds tool to tool and 1.9 seconds chip to chip. The 20-tool high-speed arm-type changer reduces tool change times to 0.8 seconds and 1.3 seconds chip to chip.

The machines’ standard 7.5 hp, 12,000 RPM direct drive spindle provides rigid tap speeds up to 6,000 rpm. An optional 24,000 rpm direct drive spindle delivers high cutting speeds for aluminum and magnesium parts as well as graphite. A BBT-30 (Big Plus dual-contact) taper is standard for rigid milling. Through-spindle coolant capability is standard, as is a spindle chiller. The machines’ bed flushing system provides efficient chip removal.

The standard Mitsubishi M80A control features a 10.4″ (265 mm) touch screen with intuitive smart phone type operation and is suitable for a wide range of applications from production to high speed machining applications.

Specifications
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* Consult AMT or Local Distributor for exact power requirements when ordering
Item / ModelVTX-5VTX-7
Travels
Longitudinal Travel X-Axis20″28″
Cross Travel Y-Axis15.7″15.7″
Vertical Travel Z-Axis11.8″ (13.8″ for VTX-5A) 11.8″ (13.8″ for VTX-7A)
Table to Spindle7.9″ min. / 19.7″ max.
(21.7″ max. for VTX-5A)
7.9″ min. /  19.7″ max.
(21.7″ max. for VTX-7A)
Spindle Center to Column16.3″
Table
Table Working Surface23.6″ x 15.7″ 33.5″ x 15.7″
Maximum Workload on Table550 lbs. 550 lbs.
Table SurfaceGround / T-slottedGround / T-slotted
No. of T-slots x Width3 x 18 mm3 x 18 mm
Table Height from Floor33.5″ 33.5″
Spindle
Spindle Motor7.5 HP (5 HP opt.)7.5 HP (5 HP opt.)
Spindle TaperBBT-30 (Dual Contact)BBT-30 (Dual Contact)
RPM0 – 12,000 (0 – 24,000 opt.)0 – 12,000 (0 – 24,000 opt.)
Spindle DriveDirect Drive Direct Drive
ATC – Turret Type (std. for VTX-5)
Number of Tools2121
Tool SelectionBi-directional FixedBi-directional Fixed
Tool Change Time1.4 sec. Tool to Tool1.4 sec. Tool to Tool
Chip to Chip Time1.9 sec. Chip to Chip1.9 sec. Chip to Chip
Magazine Index Time Adjacent Station0.1 seconds0.1 seconds
Magazine Index Time 180°0.8 seconds0.8 seconds
Max Tool Diameter3.15″ with Adjacent Tools3.15″ with Adjacent Tools
Max Tool Weight6.6 lbs.6.6 lbs.
Tool TypeBBT-30BBT-30
Max Tool Length7.9″7.9″
ATC – Arm Type (std. for VTX-5A)
Number of Tools20 Tools (+1 in the Spindle)20 Tools (+1 in the Spindle)
Tool SelectionBi-directional RandomBi-directional Random
Tool Change Time.8 sec Tool to Tool.8 sec Tool to Tool
Chip to Chip Time1.3 sec Chip to Chip1.3 sec Chip to Chip
Max Tool Diameter2.67″ with Adjacent Tools2.67″ with Adjacent Tools
Max Tool Weight6.6 lbs.6.6 lbs.
Tool TypeBT-30BT-30
Max Tool Length7.9″7.9″
Ballscrews and Axis Motors
X – Y – Z Ballscrew Diameter25mm (1″) x 16 mm Pitch25mm (1″) x 16 mm Pitch
Ballscrew TypeClass 3 Double Nut Pre-loadedClass 3 Double Nut Pre-loaded
Ballscrew Mounting TypeDouble AnchoredDouble Anchored
X – Y – Z Servo Motor HP2.0 – 3.0 – 3.0 HP2.0 – 3.0 – 3.0 HP
Servo Motor MountingDirect CoupledDirect Coupled
Feeds
Rapid Traverse Rate X, Y, Z2,362 IPM2,362 IPM
Acceleration1.2G1.2G
Cutting Feed Rate0.01 – 787 IPM0.01 – 787 IPM
Positioning Accuracy± .0003″ Full Stroke± .0003″ Full Stroke
Repeatability± .0002″± .0002″
General
Coolant Tank Capacity30 Gallons30 Gallons
Floor Space87″ x 63″ x 98″ 87″ x 79″ x 98″
Machine Power Source208/220 Volts, 3 Phase 40 Amps*208/220 Volts, 3 Phase 40 Amps*
Air Source90 PSI90 PSI
Machine Weight6,270 lbs.6,570 lbs.
Standard Equipment
  • Flood Coolant System with washdown hose
  • Air Blast for spindle
  • Auto Lubrication with alarm
  • Full Machine Enclosure
  • Halogen Work Lamp
  • Chip Flushing System
  • Preparation for Coolant Through the Spindle (pump system not included)
  • Rigid Tapping
  • 3 Color Operation Light
  • Spindle Cooler
Optional Accessories
  • Marposs VOP optical wireless part probe installed with training
  • Marposs VOTS optical wireless tool setter installed with training
  • Marposs VOP part probe + VOTS tool setter PACKAGE installed with training
  • Marposs WRP radio wireless part probe installed with training
  • Marposs WOTS radio wireless tool setter installed with training
  • Marposs WRP radio part probe + WOTS radio tool setter PACKAGE installed with training
  • Marposs ML75P laser tool setter installed with training
  • Auto Tool Presetter (Renishaw TS-27 Wired)
  • Auto Tool Presetter (Renishaw OTS Wireless)
  • Renishaw NC4+ F145/85 3.35” laser tool setter (hardware only kit)
  • Renishaw NC4+ F145/85 3.35” laser tool setter installed with 2 days of training
  • Renishaw OMP-40 part probe for 2-D surfaces (hardware only kit)
  • Renishaw OMP-40 part probe installed with 2 days training
  • Renishaw OMP-400 part probe for 3-D surfaces (hardware only kit)
  • Renishaw OMP-400 part probe installed with 2 days training
  • Mitsubishi AC Drive for 4th Axis and 4th Axis interface cable set
  • Mitsubishi AC Drive for 5th Axis and 5th Axis interface cable set
  • Ganro DR-120 4.7” rotary table with servo motor (4th axis interface req’d)
  • Ganro DR-170 6.7”rotary table with servo motor (4th axis interface req’d)
  • Ganro DR-200 8” rotary table with servo motor (4th axis interface req’d)
  • Mitsubishi M830S control in place of M80A control
  • 440 / 460 / 480 Volt operation
  • High pressure coolant thru spindle 300 PSI
  • High pressure coolant thru spindle 1000 PSI
  • 24,000 RPM, 5HP direct drive spindle
  • Automatic power off
  • Chip shower system
  • Column riser block 4” or 6”
  • Column riser block 8”, 10”, or 12”
  • Automatic doors
  • Additional 8 sets of M codes for fixture interfacing
  • Additional HYD unit and plumbing to supply fixture hydraulics
  • Caterpillar type chip conveyor
  • Oil Skimmer
  • Donaldson Torit MiniMist 1200 centrifugal mist collector
  • Graphite milling package with dust collection system, lid on top of machine, complete and installed
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